The toilet paper rewinding machine uses large roll paper as raw material, and rewinds it into a roll of long strips after automatic feeding, rewinding, punching, trimming, and spraying. Then use a band saw paper cutter to cut the long strips of toilet paper into the required length. Finally, it is packaged into finished toilet paper by a packaging machine. The automatic paper roll rewinding machine is a very important equipment in the paper product processing process.
Purpose Of Toilet Paper Rewinding Machine
Toilet paper rewinding machine can be used not only to rewind toilet paper rolls, but also to rewind mica tapes and films. Jumbo rolls are produced by paper machines and then rolled up by paper reels. However, the paper rolls rolled up by paper reels are relatively soft, and may be damaged inside and have uneven edges. Such paper rolls cannot be used directly for paper processing or printing, and must be processed by paper roll rewinding machines. Toilet paper rewinding machines can cut off the rough edges, cut into specified widths, and control the roll diameter of the paper rolls.
Working Principle Of Paper Roll Rewinding Machine
To understand the working principle of toilet paper roll rewinding machine, we first need to understand the device of the equipment.
The toilet paper rewinder mainly consists of paper feeding, rewinding, paper cutting, packaging (optional), automatic control, other auxiliary devices, etc.
First, the paper feeding device of the paper roll rewinding machine delivers the large roll of paper to the toilet paper rewinding machine. In the rewinding device, the base paper is wound on the core shaft to form a paper roll. During this process, the tissue paper rewinding machine will wind the base paper according to the preset specifications and tightness requirements. According to the needs, the embossing roller can also be matched for embossing. When the paper roll reaches the preset length or number of turns, the paper cutting device will automatically cut off the paper roll. Other auxiliary devices can further improve the stability and production efficiency of the toilet paper rewinding machine to ensure the production of high-quality toilet paper products.
Parameters Of Toilet Paper Rewinding Machine
| Width of base paper | ≤2200mm |
| Diameter of base paper | ≤1200mm (others please specify) |
| Rewind rack | standard three-layer synchronous conveying (others please specify) |
| Inner diameter of base paper core | national standard 76mm |
| Total power | 5.5KW |
| Dimensions | ≈6000mm*3700mm*1750mm (specific details subject to actual conditions) |
| Weight | ≈2.8T (specific details subject to actual conditions) |
| Inner diameter of finished paper core | 76mm |
| Finished product diameter | conventional 220mm\250mm (others please specify) |
| System | PLC programming control, human-machine interface operating system |
| Wire cutting knife | double-edged knife wire cutting |
Features Of Paper Roll Rewinding Machine
- The fully automatic toilet paper roll rewinding machine can realize automatic paper tube change (or coreless automatic roll), automatic glue spraying, edge sealing, and trimming.
- Reduced labor intensity and improved product quality
- The fully automatic toilet paper rewinding machine can process coreless, cored, and roll paper tube toilet paper.
- Automatic trimming, glue spraying, sealing, and shaft extraction are completed instantly and synchronously, greatly improving production efficiency and the grade of finished products
- Adopting pneumatic belt paper feeding, the reel and each shaft of base paper have independent tension adjustment mechanisms.
- Two or three people can complete the entire operation, with a high degree of automation, which greatly reduces production costs.
Supporting Equipment
Toilet paper production plants can match paper cutters, packaging machines and other equipment according to the scale of production.
Band saw paper cutter is a device that cuts the rewound long strips of toilet paper into specific sizes. The production speed reaches 90 cuts/min, and the production speed varies depending on the length of the paper roll. The cylinder pushes the paper roll into the conveyor belt, and the conveyor belt then conveys it indirectly.
BD tissue machine manufacturer provides semi-automatic and fully automatic packaging machines. It meets the needs of large, medium and small-scale toilet paper processing plants. If your production requires paper cutters and packaging machines, please let us know.
Semi-Automatic And Fully Automatic Production Solutions
Due to the different production scales of different customers, the following introduces two production solutions: semi-automatic and fully automatic.
Semi Automatic Production Line
Due to the small production scale and insufficient budget, you can use a semi-automatic production solution. This solution requires toilet paper rewinding machine, paper cutter, and water-cooled sealing machine. The semi-automatic solution has a low production cost, occupies a small area, and requires 3~4 people to operate.
Full Automatic Production Line
This fully automatic production solution is equipped with fully automatic machines for automated production with high production efficiency. The fully automatic toilet paper processing solution provides you with fully automatic toilet paper rewinding machine, paper cutter and packaging machine. This solution only requires one or two people to operate, which greatly improves production efficiency and reduces labor.
